Valve Maintenance | Pipe Inspection | Sales

 
   
     
  “Operations personnel rely on valves to perform their functions in the moment of need. These moments may be because of the need for isolation, or more specifically to achieve emergency shut off to protect outflows that can create catastrophic incidents.

 In this regard, assurance that the valve and its accessories (actuators/operator – manual or automated) are able to function properly will depend on the valve and accessory’s integrity.

VALCOM can implement a Valve Maintenance and Management program as a key initiative to ensure that the valves on our customer’s facilities have the capability of being secure in all situations thus preserving the safety and life of all personnel and mitigating negative impact on the environment that may result from uncontrolled release of fluids”.

Courtenay Bryan
Valve Maintenance Superintendent

 

  
 

Engineering and Integrity Consultancy

We can provide support personnel for Engineering, Design, Integrity and Emergency Response for the following:  

 
 

  • Valve Maintenance and Scheduling

  • Propositioning of Critical Repair Part in Anticipation Shutdown Requiements

  • Evaluation of Valve Performance in Relation to Process Conditions

  
     
 

Online Maintenance

Our valve maintenance team comprise of over fourteen experienced and certified technicians, we have serviced and repaired numerous Makes and Models of valves and actuators and have eliminated unnecessary down time thus enabling our customers cost savings through zero production loss.

  
 
TYPE AND SIZE OF VALVES REPAIRED
  • API 6A (Wellhead) Valves 2 1/16” – 5 1/8
  • Ball Valves     2” - 40”
  • Plug Valves     2” - 12”
  • Gate Valves     4” - 36”
  • Globe Valves     2” - 8”
  • Butterfly Valves  2” - 18”
  • Check Valves     2” - 24”
 
     
 

Workshop Capability

We specialize in all aspects of process and wellhead valve repair. Our workshop facility that is equipped state of the art equipment and instrumentation to handle all types of repairs. Our Mobile Valve Maintenance Workstation and support equipment enable us to bring the same level of quality to the customer’s location that is received in our shop.

  
 
Mobile Valve Maintenance Work Station.
  • Air Test Stand – Pressure to 10,000 PSIG
  • Hydrostatic Testing to 10,000 PSIG
  • Complete Machining Capability
  • Material Handling Capability to 2 Tons
 
     
  Computerized Valve Maintenance and Management Database  
  We utilize a web-based software package to manage and compliment all our valve maintenance activities in relation to the execution of all contracts with our clients. Our Database software package is the repository for all data, but not limited to the following:  
 

  •  Preventative Maintenance & Shutdown Scheduling.

  •  Full Documentation and Reports on all Inspection and Maintenance Activities.

  •  Secure Transmittal of Reports to customers via the internet.

  •  Inspection, Repairs and Services conducted.

  •  Maintenance History on each valve

  •  Procedures, Standards, JSA etc.

  •  Maintenance Schedules for customers with a functional valve maintenance      program.

  • Propositioning of Critical Repair Part in Anticipation Shutdown Requirements.

  •  Spare Parts list and inventory.

  •  Profile on all our Valve Maintenance personnel.

  • Calibration and Certification information for all tools and equipment associated with the maintenance program.

  • Key performance Indicators (KPI’s)

 
  New Valve Documentation & Recordkeeping   
 
  • Functional Test Reports
  • Non-Conformance” Reports for New Valves Failing Test Procedure
  • Valve Entered into Valve History Database
  • Evaluation of Valve Performance in Relation to Process Conditions

   
 
 

Mgt Commitment  | HSE  | QA/QC  | Competence Assurance
 
     
 

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